HIGH SPEED UV WINDOW PATCHING CONVEYOR
Prime’s High Speed UV Window Patching Conveyor Systems are custom designed to install in-line with a wide variety of window applicating machines at folding carton facilities located around the world. Prime’s UV conveyor is engineered to run 24/7 at top window applicating process speeds.
This energy-efficient UV Application increases window-making throughput by 300% and allows operators to automatically stack and box products at the end of the line. Rejected boxes and non-adhering windows on folding cartons are eliminated with Prime’s UV Conveyor installed after the pattern gluer.
Key Features
Elliptically focused reflector system delivers 20% higher UV intensity to the substrate than any other UV system.
Prime UV Dual-Cool filter system removes harmful air-borne contaminants, increasing critical component life by 25%.
Cleaner UV lamps & UV reflectors, coupled with the highest peak irradiance available in the market, increase operating speeds by 40% and increase the depth of cure by 35% over our competition.
A proprietary product hold-down system provides maximum air adjustability to ensure product stability through the UV curing chamber & helps ensure proper sheet transfer.
Optional press speed tracking can be programmed to provide process speed offset and automatic UV power stepping thus virtually eliminating product waste.
Prime’s Positive Air Pressure System helps keep components and substrates cool, ideal for heat-sensitive window materials.
-
Prime’s PREMIER Controller to optimize UV Processor performance.
Available in UV lamp, UV LED from 6” to 72”.
Standard Electrical Requirements: 480V - 60Hz (Optional: 240V or 575V - 60Hz; 400V- 50Hz)
Teflon Coated UV Resistant Fiberglass conveyor belt.
Light shielding adjustment allows for the curing or drying of products up to 2” in height.
PSI Remote diagnostic capability and remote software modification capability for both the PLC and HMI utilizing Ethernet access.
-
Cold Mirror Technology with Quartz IR Filter.
Metal Halide UV Bulbs - B, C, H+, V.Infinite Variable Power Controls.
Automatic Belt Tracking Systems.
In-Line or portable radiometers integrated in-line to provide dose measurement and spectral distribution charts.
Portable Electrical Cabinet or a Stationary Electrical Cabinet.
Single or Multi lamp UV or UV LED System.
Single or Dual Belt Conveyor System.Speed follower integrated to auto match specific process speeds.
Maximum Conveyor speed & type of drive control utilized.
-
Prime UV Conveyor Systems: Prime UV conveyors are robust industrial grade high performing UV curing machines. When high throughput is critical to your production process you can count on Prime’s UV conveyor systems to cure at your highest production speeds in a 24/7 manufacturing environment. Prime UV conveyors are customizable to best meet your process requirements. Whether your application requires UV LED, arc bulbs ranging from standard mercury to doped or even Infra-red, Prime Conveyors are engineered to best match your chemistry and performance needs.
-
Get in Touch with a Product and Application Specialist
Contact us to learn how Prime UV-IR’s curing and drying solutions can improve your production process, reduce your energy consumption and expand your product offerings.